John deere gator clutch problems

Jun 22, 2015 · Remove the cover, remove the center rwtainer bolt, thread in the tool and turn until it pops loose. Be ready to catch the clutch, then just peel the belt off and lift it out. Installation is reverse of removal, using the retainer bolt to draw it in place. Hope this helps. Doc the Clutch Man. Gator 825i.

3 posts · Joined 2022. #1 · Mar 28, 2022. I have (I believe it is) a 1995 6x4 Gator. I bought it in 2001. It has always had trouble that the gears grind when trying to shift into forward or reverse. I use the choke to have the engine slow to almost dying to shift into gears. I don't know whether it's the primary or secondary clutch that needs ...To rebuild the John Deere Gator secondary clutch, follow these steps: 1. Begin by removing the secondary clutch from the vehicle, following the instructions provided by the manufacturer. 2. Disassemble the clutch unit carefully, paying attention to the order and position of each component. 3.Griffin Performance 825i clutch. Griffin Performance.net is reworking the stock primary clutches and is guaranteeing them not to stick. Clutch lowers RPMs by around 1100rpm on cruising speeds makes the 825 quieter. It's a bolt-on swap but you have to exchange your clutch with them.John Deere gator has faced problems like starting issues, vehicle running rough, fuel pump problems, clutch problems, or 4WD function problems. Behind all these problems, there are reasons. Maybe the injector or the fuel pump is dirty, or the wiring is wrong, the fuel may be contaminated or you are using the wrong kind of fuel, or maybe the ...6 x 4 braking problem. I recently purchases a 2003 6 x 4 diesel gator with 600 hrs. Put about 4 hours on it when it developed an extremely loud noise when brakes applied, with vehicle not wanting to stop. Have to turn key off to stop. Also trans grinds when shifting into gear. Do not know if these could be related.

The shipment is roughly 12 lbs with dimensions of 8”x8”x8”. All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD ...I have received a new clutch for my 2020 560 E the shifting is difficult unless you turn off the unit and start it in gear. ... I went through a couple clutch replacements with Deere under warranty and the shifting problem would reoccur within 10-20 hours. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the ...One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. ... A forum community dedicated to John Deere tractor owners and enthusiasts. Come join the discussion about towing, PTO’s, reviews, attachments, modifications, troubleshooting, maintenance, and …Got a busted weight on a AM135531 clutch in a diesel HPX, searched this site and several others ... I guess one problem was had the picture with a number but no number to the right, ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, ...John Deere Gator Primary Clutch Troubleshooting: Expert Tips. Clutch won’t engage: Clutch slips or doesn’t grip: Clutch makes noise or vibrates: Don’t Let Clutch Issues Slow You Down: Key …

An amazing feature of the John Deere Gator 835M is its 45*52*12-inches cargo box, which you can convert into a flatbed. You can lift the cargo box to unload it, though sometimes the lift mechanism may fail. You will experience lifting problems if you overload the cargo box or if the motor clutch malfunctions.My uncle has an older Gator 4x2 (not sure of the model number or year, we couldn't find it while looking) and he needs to replace the secondary clutch. He got it when he moved into a new house last year, and it needed a little work. One of the issues seems to be that the bolt holding the secondary/driven clutch to the transmission backed out ...John Deere A clutch problem. ... I have a later mode John Deere A. I have been trying to get the clutch to operate correctly. ... 300, 140, 318, 430, 110. Brinly plows, disk, 80 cart, couple of 49 blowers, 2 54 blades, 33 tiller, tilt dump MCS, HPX Gator, CS Gator, Model A. Struck MD 750 w/bucket and hoe. Reactions: DRobinson. Save Share.I told them the problem started when the Gator was under warranty and it should be corrected at no cost to me. They claimed the best they could do was split the cost three ways with John Deere paying $200, the Dealer $200, and $200 for me. So, I paid them $200 and still have the same shifting problem.clutch rattling, belt jumping problems. My son got hung up on a log with the old 6x4 gator and suddenly the drive belt started jumping off. The only thing I could see was the brace between the motor and transmission was off one end. The bolt had broken off in the engine apparently n the past because it was covered with grease and grit.

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Solution: First, utilize a pressure gauge to check the fuel pressure. If the fuel pressure is regular, check the situation of the fuel injectors, pump, wires, and air filter. Change all the faulty fuel elements if required. 5. Fuel Pump Issue. This is another significant problem with a Gator 825i.John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …Oct 25, 2011. Messages. 146. Location. Pacific Northwest. Tractor. John Deere 4100 with 410 loader. I bought an old 4x2 gator with the Kawasaki 290 motor in it and its having some running issues. It was originally converted to run on LP, but seeing as someone ripped out half the system, I sourced a used carb off ebay to try and see if it'd run.Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold.

Here Are The Most Common John Deere Gator 825i Problems. Some of the most common John Deere gator 825i problems are related to the engine, the fuel pump malfunctioning, and starting issues. ... While it's not uncommon to have a primary clutch failure, you may not have a completely expensive repair on your hands and might be able to fix it at ...4. Loosen shift rod nuts on transaxle as necessary. Adjust the shift rod nuts so the shift lever is contacting the shifter quadrant in the neutral slot. 5. Shift into forward and reverse. There should be an even gap between the lever and quadrant in both forward and reverse positions.Make sure that the clutch cover intake is clean. Never hold the gator on a hill with the gas pedal. When pulling a heavy load or going real slow use low range. If the belt gets wet put the transmission in neutral and rev the engine up to push the water out of the clutch cover before driving it.The secondary clutch controls back shifting through pressure on the sides of the belt. If you own a -60,000 s/n machine you may be limited in your options. The Clutch Doc's advertising has been word of mouth on this and other Gator forum's, to my knowledge his work has 100% satisfaction.Then let the engine go to idle. And while carefully watching the primary clutch turn the engine off. If the clutch opens even further when the engine is turned off then it confirms that the clutch is not opening properly either due to a clutch problem or the engine idle speed is too high. eyeboltman. Share.4. John deere gator Running Rough. Check out the fuel pump and injectors as well as the wiring. Replace faulty components and torn or broken wires. 5. Fuel Pump Issue. Inspect your fuel pup, regulator, wire harness, and filter. Replace or repair the faulty components.Search Parts Catalog. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc.2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side MirrorsEnter machine serial number: The information shown may not reflect all Product Improvement Programs applicable to your equipment. Contact your authorized John Deere Dealer for details on the programs that apply to your equipment. John Deere products are exceptional quality. In the event of a recall, information is shared with consumers as ...Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of …It sounds very much like the clutch is sticking and not releasing, but it could indeed be the inner bearing as you describe if it is a late enough model to have one. The RESULT of the problem is the bad belt, but the belt itself is not the CAUSE of the problem.Warranty Statements. Get, read, download, or print the warranty for your equipment. IMPORTANT WARRANTY NOTICE: The Warranty for new John Deere equipment is set forth in a separate document provided by the dealer. Contact your local dealer for more information. Feedback. Discover warranty statements for new John Deere products.

John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a …

Secondary Driven Clutch Pulley for John Deere TH, TS, TX 4X2 & 6X4 Gator Utility. Efarbuy. (3883) 99.3% positive. Seller's other items. Contact seller. US $169.89. No Interest if paid in full in 6 mo on $99+ with PayPal Credit*. Condition:The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. This …JD GATOR CLUTCH problem-grinds-please look at this pic-are these the plastic buttons? ... Type gator in model number then select 4x2, 6x4 etc for the list that pops up. ... John Deere Forum Craftsman/Sears Forum Backyard Round Table: ...Then let the engine go to idle. And while carefully watching the primary clutch turn the engine off. If the clutch opens even further when the engine is turned off then it confirms that the clutch is not opening properly either due to a clutch problem or the engine idle speed is too high. eyeboltman. Share.Troubleshoot a John Deere lawn mower by checking for common problems like clogged fuel filters, defective spark plugs and clogged carburettors. While examining these problems, look...Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.John Deere gator has faced problems like starting issues, vehicle running rough, fuel pump problems, clutch problems, or 4WD function problems. Behind all these problems, there are reasons. Maybe the injector or the fuel pump is dirty, or the wiring is wrong, the fuel may be contaminated or you are using the wrong kind of fuel, or maybe the ...

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John Deere RSX 850i Sport Green & Yellow - Factory Roof, Non-Scratch Tilt out Windshield, Rear Shield, Stereo, Stock wheels and Tires for trails, 29.5 Highlifter Outlaw 2s for home. 2012 Polaris RZR XP 900 - UTV, Inc. Front Windshield, Trailing Arm Guards and A Arm Guards, Go Pro Mounts, Doors, Nuke Cage, and Custom Grill, Rubber Down Customs 2 ...Two common problems cause the primary clutch to stick. Too high an idle speed is most common, happens as the engine breaks in and the idle does not get turned down. The other cause is failure to lube the clutch, or the use of a wet lube like WD40.New guy with a problem. Have a Gator 4x2 I bought two years ago and have had few problems`. However, when checking the drive belts recently, I noticed that the bolt attaching the secondary clutch was loose, actually hanging out and held in placer by the exhaust pipe. Don't know how long it has been like that, but the machine still drives.Collisions with deer have been on the rise nationwide, up more than 20 percent over the last five years. According to the Insurance Information Institute, a non-profit industry tra...When it comes to maintaining and repairing your John Deere tractor, you want to make sure you’re using genuine John Deere parts. Not only are genuine parts designed specifically fo...J. jtsgator Discussion starter. 1 post · Joined 2012. #1 · Aug 22, 2012. I have a 625i w/187 hrs. and at idle or low speed, the engine rpms fluctuates enough to engage the clutch in and out. The dealer's tech. said i need a new throttle assembly for the tune of around $800. Worse yet, he said it will happen again at around another 200 hrs.One deer was found with almost 10 lbs of plastic in its stomach. The famous and sacred deer of Nara, Japan’s former imperial capital, attract tourists from the world over. But the ...2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713. Removed shift cable, still woud not shift. Once engine cooled, shifted normally. Note: occationally vehicle would creep without acceleration. By my description of problem, the dealer I purchased it from felt it was a clutch release problem.18890 posts · Joined 2012. #6 · Oct 3, 2019. I realize this is an old thread but the issue of stuck clutches on tractors when they are stored for a while seems to be common across brands. I was just watching a video showing a new small Kubota L2501 which has a clutch. Kubota provides a little locking lever that you can push to keep the clutch ... ….

There are a couple fellas on the "other" Gator Forum that re-work and tune clutches for about half of the cost of new or less. I believe there is some adjustment on the e brake. Good luck . 2006 JD 3520 ... Google "John Deere 550 shift problems" Keith JD 2320, 200CX FEL/61" bucket , 46 BH/16" bucket, Artillian Forks, 72" Snow Blade, …John Deere Gator Tx Neutral Switch Problems are and solutions are as given below. Also include prevention, neutral switch, troubleshoot.Run Down Battery problem. It is a maintenance cart vehicle with an average weight of 500 lbs.When it comes to engine performance, a few prevalent problems might hinder your Gator’s optimal functionality. 1. Lack of Power. Experiencing a lack of power can be frustrating, especially if you rely on your Gator for demanding tasks. This issue can stem from fuel delivery problems, clogged filters, or even issues with the ignition system.Tx 4x2 California engine/clutch noise. I have a brand new Gator Tx that makes a loud intermittent grinding noise around primary clutch and timing gear area of engine. Quiet when cold ,starts noise as it warms up and gets louder as the hotel the engine gets and oil thins out. Sound is like dropping a handful of ball bearings into a gearbox or a ...John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.Dec 28, 2016 · First, remove the bed. You will need a metric set of wrenches. Then a 1/4" drive metric socket set helps a lot as does having a good supply of 1/4" extensions and a universal joint. This is used for accessing the bolts that hold the clutch cover halves together especially in the rear. XUV 550 hard shifting. My 550 has 41 hours on it and has been back to JD for shifting problems. JD did a fine job, put the new clutch kit in it. It was fine for the next 30 hours, now it is really, really hard to shift. I have to shut it … John deere gator clutch problems, 590i shift cable keeps braking. 2018 590i shift cable keeps breaking at the aluminum hook on shift lever. There must be a better solution or a better replacement than what JG has to offer. All linkage has been lubricanted and goes into,gear easily. This will be the third replacement cable., Shop.deere.com is easy to use. 1Receive 15% off qualifying orders of select RLE/Res. Z home maintenance kits, mower blades, and mower belts, sold between February 1, 2024, and May 15, 2024, at participating dealers in the U.S. See participating dealer for details and qualifying parts. Discount applied to the total before applicable taxes ..., I'm having two issues. First issue is the clutch is chattering and appears to be slipping on inclines. Second, it does not what to come out of gear when it's running and wants to lunge forward if you take your foot off the brake. Two things that I've noticed that likely need replacing are the drive belt and the buttons on the clutch are worn., I have the same problem. I had the clutch changed out last year. It cost $710 to change the clutch and fix one of the headlights. I got John Deere to refund me $412. I got the gator out Saturday had not rode it since March. The clutch and shifting is hard to shift again. , Update - new problems Let this serve as a warning to others that are looking to buy a Gator 550. I strongly suggest you buy a unit from a competitor, any competitor. - 1 yr old, 150 hours: Down time at the dealer 3+ weeks - Both head gaskets replaced. Common issue. - parking cable snapped. This is a design flaw from John Deere., Previous problems (14 months, 170 hrs) 1)Head gaskets blown -both. 2)parking brake cable broken. 2a)parking brake disc replaced during repair (faulty assembly at factory) 3)parking brake pin worked loose (separate from the snapped cable incident) 4) Shift cable broken. 5)4WD cable broken., Reason for pulling - hard to shift out of reverse. Been that way for a while, my first time pulling / attempting a clutch rebuild. Gator is about 700hrs. There was a slight "creak/squeak to the spring" when compressing by hand, spring looks ok (some of the red paint flaked off top/bottom) - will probably replace anyway., Aug 31, 2019 · Contact JD Clutch Doc at [email protected] for more information on a permanent solution. We would be happy to work with your dealership to resolve this issue for you! 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ... , John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …, John Deere 6X4 Gator utility vehicle clutch kit includes a new primary and new secondary clutch as well as a new drive belt. The parts are OEM John Deere parts and come with the 90 day John Deere parts warranty. This clutch kit is for the John Deere 6X4 Gator that was manufactured from 1993 through 2004. The 1993 through 2004 gators will have ..., Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc., Description. John Deere Gator Clutch Shim Pack. Often, the Gator 825i will not shift properly because the clutch will not fully disengage at idle. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. These shims go between the two halves of the clutch and space the outer clutch ..., When it comes to maintaining and repairing your John Deere tractor, you want to make sure you’re using genuine John Deere parts. Not only are genuine parts designed specifically fo..., 16 posts · Joined 2020. #2 · Apr 15, 2021. I had a 590m and traded it in and it had less than 200 hrs on it. It first had problems with clutch, then front differential, so I sold it and purchased a Yamaha Viking EPS and I have had it nearly a year with no problems it shifts gears real good, and no problems with clutch and e wheel drive., Mar 1, 2015 · Noisy clutch. I have a 2013 825I that I bought new. It has 50 hrs on it now and has had 3 clutches counting the original. My dealer replaced the original clutch at 40 hrs. because it was getting hard to shift and jumping out of gear. I took it back to them last month after about 8 hrs use because of clutch noise especially when cold. , I have no idea if the clutch in your Gator version is the same as that in the 825i and 855D, but if it is, these clutches do present problems. I am seeking help for my 825i at the moment. I only posted last night and haven't had any replies, but if you would like to follow along the thread is in the 825i Tech Forum., There is still parts at jd sounds like a bearing failed. I have a similar problem on a Turf gator - when I split the transmission case, there was a bearing completely destroyed and as a result the idler gear is destroyed. JD Part prices are ~$250 for the gear BUT I think I found many alternate outlets for the parts by searching the JD alternate ..., 1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ..., 855d problem. i have an 2017 855d. i like it however i do not like driving him.i have probleme's driving it because everything is so close to each other.i can drive a tractor better because the controlls in that are much bigger an there's more sspace in the cabin.aalso you have to do more whit your hands in a tractor,that's easyer for me ..., An amazing feature of the John Deere Gator 835M is its 45*52*12-inches cargo box, which you can convert into a flatbed. You can lift the cargo box to unload it, though sometimes the lift mechanism may fail. You will experience lifting problems if you overload the cargo box or if the motor clutch malfunctions., Here is the solutions to the lift mechanism problem in John Deere 835M: Replace the motor clutch. ... Hope we could provide you with enough details on John Deere Gator 835M Problems and the solution to them. But if your vehicle is still under warranty, you should take the advantage of it rather than fixing it on your own. ..., John Deere Gator secondary clutch rattle. bigknobbies Join Date: Dec 2010 Posts: 17 Near Chicago : 2012-06-25 184032 I think you are referring to the clutch buttons which can be replaced very easily. If the large metal discs are the ones rattling, you need a new clutch. If the plastic clutch buttons are worn that is an easy fix., 4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, and ..., If it shifts, you either need a new shift cable or it needs adjustment. If it will not shift, the problem is the shifter in the transmission and transmission has to be repaired. Ask Your Own Agriculture and Farm Equipment Question. 2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713., Oct 25, 2011. Messages. 146. Location. Pacific Northwest. Tractor. John Deere 4100 with 410 loader. I bought an old 4x2 gator with the Kawasaki 290 motor in it and its having some running issues. It was originally converted to run on LP, but seeing as someone ripped out half the system, I sourced a used carb off ebay to try and see if it'd run., 4. John deere gator Running Rough. Check out the fuel pump and injectors as well as the wiring. Replace faulty components and torn or broken wires. 5. Fuel Pump Issue. Inspect your fuel pup, regulator, wire harness, and filter. Replace or repair the faulty components., Enter machine serial number: The information shown may not reflect all Product Improvement Programs applicable to your equipment. Contact your authorized John Deere Dealer for details on the programs that apply to your equipment. John Deere products are exceptional quality. In the event of a recall, information is shared with consumers as ..., Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ..., Need help please clutch bolt and torque specs. It's likely that you need the JDG1641 if your Gators PIN is <-60000, there's a plate on the frame somewhere with your machine's part number. 50 ft/lbs for that bolt. Hospitality is making your guests feel at home even when you wish they were. No problem., No the belt doesn't move. If the belt isn't turning that means power isn't going to the transmission so it's probably not a transmission issue. Look at the clutches especially the drive/primary clutch on the engine. It sounds like it may be stuck. When you rev the engine is should close and engage the belt., Bradhill. 4319 posts · Joined 2015. #11 · Apr 27, 2022. Was there a cover on the Primary Clutch? 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with ..., XUV 825I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts., The most common John Deere Gator 835M problems are 1. Vibrations when driving 2. Loose doors 3. Lift mechanism issues 4. Problematic starts. ... If you determine the problem to be the motor clutch, you should replace it or have a professional make the necessary repair. Tighten the connections in the assembly for the lifting mechanism to be ...